How to Rebuild a Classic Truck

Power Brakes a Must!! Here's another savings....by using the entire system off of the chassis your swapping out your brake system will be easy to install.

Successful Change Over

Tools you'll need!:

Selecting a Truck!:

Preparing engine,
frame & drive train!

Rigging you
Cab for lifting!

Measuring the
Wheel Base!

Swaping over frames!

Assembling your
Truck Body!

Front Cab Mounts

Rear Cab Mounts

Rework Front End!

Mounting the Box!

Installing the
Steering Column!!

Installing the
Brake System!!

Installing the
Charging System!!

Installing the Frame
for your Running Boards!!

Installing the
Gas Pedal!!

Hooking up the
Ignition System!!

Fabricating your
Battery Box!!

Rebuilding your
Lock Out Hubs!!

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Installing the Brake System and Clutch Linkage!   Now take the complete brake system off of the truck that you are changing over.   Now would be the time to do any painting to the brake booster and the master cylinder.  Once you have everything cleaned up....fasten the booster and the brake pedal frame together through the firewall of your classic truck.   Because I had the template off of the scout I could layout the pattern on the firewall .....which made the holes match up perfectly.

Classic Truck Workshop found at 56f100.com

You will probably have a brake junction box that you have to hook up to the fender well and then run your lines to the Master cylinder.  You can get these parts at any auto store.

Classic Truck Workshop found at 56f100.com

The steering column will have to be offset a little to allow the brake pedals to pass by it.   The picture below show the brake pedal hole just off to one side of the steering column hole. Make sure you clean up and paint this area. Paint the whole firewall.

You will be able to adjust the pedal arm angles by cutting a notch in them with your torch and bending them upward.   I only did this because I did not get the pedal travel I wanted. (The pedals bottomed out to quick)

Fasten your brake pedal carriage to the bottom of your dash.  You need to fully secure this because of the pressure and leverage you will put on it while applying the brakes.

After this you will need to hook up the clutch linkage.  I had to add 6” to the original linkage to make it work.   When you start your truck make sure your in neutral and test the tension. All linkage should be adjustable. .

Classic Truck Workshop found at 56f100.com

I bought the rod down at a local Ace Hardware Store.